Formenergy

Staff Process Engineer, Automation

Weirton, WV. Posted 11 months ago

The role

You will serve as the manufacturing process owner for automated production lines to ramp iron-air battery production. You will own the processes and improvements of complex robotic cells and automated hardware to drive yield, quality, and throughput.

What you will do

  • Own the reliability, uptime, and continuous improvement of automated manufacturing equipment for modular products.
  • Define and implement OEE and equipment performance metrics.
  • Write, modify, and troubleshoot Siemens PLC logic and maintain controls architecture.
  • Troubleshoot equipment-to-MES data flows and integrations.
  • Lead root-cause analysis of assembly, quality, and equipment failures.
  • Stabilize production across shifts, reducing variation and unplanned downtime.
  • Feed field and production issues back to product design and process engineering.
  • Mentor and guide multidisciplinary engineering teams.

Required qualifications

  • Bachelor's degree in Mechanical Engineering, Electrical Engineering, Robotics, Controls, or related discipline
  • 7+ years of relevant experience
  • Deep technical understanding of automated equipment for complex systems
  • Hands-on PLC programming experience with Siemens platforms (S7-1500/S7-1200, TIA Portal)
  • HMI/SCADA integration
  • Demonstrated expertise with Fanuc Robotics and other automation equipment
  • Familiarity with MES systems and equipment-to-MES data integration
  • Experience diagnosing and resolving equipment failures under production pressure
  • Ability to translate field issues into DFM/DFA feedback
  • Strong problem-solving skills addressing process, design, and human-factor-driven issues
  • Effective communicator across production, quality, controls, and design teams

Benefits

  • Stock options
  • 100% medical, dental, and vision premiums for full-time employees
  • 80% healthcare premiums for dependents
  • At least 12 weeks of paid leave for new parents
  • Up to 20 weeks of paid leave for birthing parents
  • Generous vacation policies
  • Relocation assistance

About the company

Form Energy is an American manufacturing and energy technology company revolutionizing energy storage with multi-day technology. They are scaling production of iron-air batteries at their manufacturing facility in West Virginia.