Formenergy
Staff Process Engineer, Automation
Weirton, WV. Posted 11 months ago
The role
You will serve as the manufacturing process owner for automated production lines to ramp iron-air battery production. You will own the processes and improvements of complex robotic cells and automated hardware to drive yield, quality, and throughput.
What you will do
- Own the reliability, uptime, and continuous improvement of automated manufacturing equipment for modular products.
- Define and implement OEE and equipment performance metrics.
- Write, modify, and troubleshoot Siemens PLC logic and maintain controls architecture.
- Troubleshoot equipment-to-MES data flows and integrations.
- Lead root-cause analysis of assembly, quality, and equipment failures.
- Stabilize production across shifts, reducing variation and unplanned downtime.
- Feed field and production issues back to product design and process engineering.
- Mentor and guide multidisciplinary engineering teams.
Required qualifications
- Bachelor's degree in Mechanical Engineering, Electrical Engineering, Robotics, Controls, or related discipline
- 7+ years of relevant experience
- Deep technical understanding of automated equipment for complex systems
- Hands-on PLC programming experience with Siemens platforms (S7-1500/S7-1200, TIA Portal)
- HMI/SCADA integration
- Demonstrated expertise with Fanuc Robotics and other automation equipment
- Familiarity with MES systems and equipment-to-MES data integration
- Experience diagnosing and resolving equipment failures under production pressure
- Ability to translate field issues into DFM/DFA feedback
- Strong problem-solving skills addressing process, design, and human-factor-driven issues
- Effective communicator across production, quality, controls, and design teams
Benefits
- Stock options
- 100% medical, dental, and vision premiums for full-time employees
- 80% healthcare premiums for dependents
- At least 12 weeks of paid leave for new parents
- Up to 20 weeks of paid leave for birthing parents
- Generous vacation policies
- Relocation assistance
About the company
Form Energy is an American manufacturing and energy technology company revolutionizing energy storage with multi-day technology. They are scaling production of iron-air batteries at their manufacturing facility in West Virginia.