Formenergy
Senior Quality Engineer
Weirton, WV. Posted 4 months ago
The role
You will serve as the quality engineering owner for the Electrode manufacturing area. You will develop quality processes, lead cross-functional teams, and address quality, reliability, and manufacturability challenges across the electrode production process.
What you will do
- Own and drive quality processes and documentation for electrode manufacturing
- Lead change management and support execution of process development experiments
- Review and revise PFMEAs and Control Plans
- Lead identification and resolution of manufacturing quality issues
- Drive continuous improvement activities with Design/Manufacturing Engineering and Suppliers
- Lead Statistical Process Control (SPC) activities
- Lead non-conforming material control activities
- Develop and apply material characterization and testing protocols
- Collaborate with process and product development teams to mitigate quality risks
Required qualifications
- 3–10 years of quality engineering experience in a manufacturing environment
- Bachelor's degree in Materials Science, Chemical Engineering, Mechanical Engineering, Electrical Engineering, or a related field
- Solid experience with SPC, PFMEAs, and Control Plans
- Strong aptitude with electronic test and measurement systems
- Proficiency in reading and interpreting mechanical drawings and wiring diagrams
- Structured problem-solving (8D)
- Strong statistical skills including DOE, Process Capability (Cpk, Ppk), etc.
- Proficiency with data analysis tools such as JMP, R, Minitab, or equivalent
- Ability to manage, synthesize, and interpret complex data sets
- Familiarity with one or more electrode manufacturing processes such as batch powder mixing, thermoplastic polymer processing, metal heat treatment, epoxy curing, or web handling/continuous manufacturi
Nice to have
- advanced degree
- Experience with materials characterization techniques such as TGA, DSC, or powder characterization (particle size distribution, flowability, etc.)
Benefits
- Relocation assistance is available
- Competitive salaries
- Stock options
- 100% medical, dental, and vision premiums for full-time employees
- 80% healthcare premiums for dependents
- At least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents)
- Generous vacation policies
About the company
Form Energy is an American manufacturing and energy technology company. They are revolutionizing energy storage with cost-effective, multi-day technology designed to keep the electric grid secure and reliable.