Mindrobotics
Thermal Design Engineer
Palo Alto. Posted 6 months ago
The role
You will own the thermal architecture and analysis for industrial robots. This includes designing cooling solutions for actuators, end effectors, and on-board compute from concept through volume production.
What you will do
- Own thermal design and analysis across the robot including arms, end effectors, and on-board compute.
- Develop thermal architectures for high-torque-density actuators.
- Design cooling solutions for end effectors within volume, mass, and cable-routing constraints.
- Develop thermal management for on-board compute including airflow, heat sinks, heat pipes, vapor chambers, TIMs, and active cooling.
- Build thermal models and validate them with hands-on testing.
- Specify and select thermal components and own supplier relationships.
- Define thermal limits, derating curves, and protection logic.
- Contribute to DFM/DFA for scaling from prototypes to high-volume production.
- Develop accelerated test plans to validate thermal performance.
Required qualifications
- 5+ years of experience (or equivalent "hard tech" projects) designing and validating thermal solutions for complex electromechanical systems.
- Strong fundamentals in conduction, convection, and radiation.
- Working knowledge of two-phase cooling and heat-pipe / vapor-chamber design.
- Hands-on experience with CFD tools (Ansys Icepak, Flotherm, SolidWorks Flow Simulation, or similar) and thermal FEA.
- Track record solving thermal problems in high-torque-density motors / actuators, dense power electronics, or compute (CPU / GPU / custom accelerator).
- Comfortable instrumenting, testing, and debugging thermal performance on real hardware.
- Experience designing for volume processes (extrusion, die casting, brazing, stamping) and working with thermal component suppliers and contract manufacturers.
- High proficiency in SolidWorks, Catia, or similar CAD tools.
- Hands-on problem-solving approach with the ability to iterate quickly.
- Comfortable with ambiguity, move fast, and have an "engineering curiosity".
Nice to have
- Experience in robotics, prosthetics, EV powertrains, drones, or other dense electromechanical systems.
- Familiarity with motor / actuator thermal modeling (winding hot-spot estimation, lumped-parameter networks).
- Experience with liquid cooling or hybrid air / liquid systems.
- PhD or research experience in thermal sciences.
About the company
Mind Robotics is building Physical AI for real-world industrial deployment, starting with the factory floor.