Solcoa
Research Engineer, Metallurgy
Alameda, California. Posted 14 months ago
The role
You will own first-principles R&D to unlock rare-earth metal production at scale. You will design and execute high-temperature experiments, build and operate custom rigs, and translate lab breakthroughs into reproducible unit operations.
What you will do
- Run bench/pilot experiments to quantify kinetics, transport, and equilibria
- Build/operate furnace systems, vacuum/inert atmospheres, retorts/crucibles
- Develop and validate PFD-level experimental flows
- Compute mass/energy balances and establish operating envelopes
- Apply thermochemical modeling and phase diagrams to guide conditions and materials
- Characterize feed and products using ICP-MS/OES, XRD, SEM/EDS, and LECO O/N/H
- Author rigorous documentation including SOPs, test plans, and hazard analyses
- Collaborate with machinists/technicians to fabricate fixtures
- Enforce safety for molten metals, reactive powders, hot work, compressed gases, and magnetized materials
Required qualifications
- Typically 3+ years (flexible) as a research engineer/assistant or PhD-level researcher with demonstrated research achievements (papers, patents, prototypes)
- Depth in at least one focus area above; strong foundation in thermodynamics, transport, reaction kinetics, and materials
- Proven ability to build experimental setups, write/control test scripts, and produce decision-grade data
- Hands-on with furnaces, vacuum/inert gas systems, gloveboxes, and high-T instrumentation
- Meticulous lab discipline
- Data fluency (Python/MATLAB, spreadsheets)
- Uncertainty analysis
- Clear, technical writing
Nice to have
- Experience with rare-earth chemistry/metallurgy (Nd, Dy, Tb), chloride/fluoride molten salts, and contamination control
- Corrosion/materials compatibility at high temperature; selection of refractories and crucible/alloy systems
- Basic CAD (Fusion/SolidWorks) for fixtures
- Simple FEA/thermal modeling
- Familiarity with HAZOP/MOC culture
Benefits
- Competitive base salary
- Comprehensive medical, dental and vision insurance
- Company-provided lunch daily
Before you apply
- Visa sponsorship available if needed
About the company
Solcoa is building the next generation of American metalmaking, starting with rare earths. They have developed a new chemistry that converts rare earth oxides into high-purity metals.