Mechanical/Application Engineer - Harnessing

The role

This person will design and develop wire harnesses and cable assemblies for aerospace, defense, and space applications. They will create schematics, perform technical analysis, and provide manufacturing support.

What you will do

• Design and develop wire harnesses and cable assemblies for aerospace and defense applications.
• Create detailed schematics, wiring diagrams, and assembly drawings using AutoCAD Electrical or SolidWorks Electrical.
• Perform wire routing and define harness configurations.
• Work with customers, engineers, and manufacturing teams to ensure design intent is met.
• Ensure designs comply with IPC/WHMA-A-620, AS9100, MIL-STD, and aerospace industry regulations.
• Evaluate electrical, mechanical, and environmental constraints.
• Conduct voltage drop, signal integrity, EMI/EMC, and thermal analysis.
• Troubleshoot and resolve design-related issues in prototyping, testing, and production phases.
• Confer with production personnel to resolve production problems and optimize manufacturability.
• Generate and maintain BOMs, work instructions, and technical documentation.

Required qualifications

• Bachelor’s degree in manufacturing, Mechanical, Electrical Engineering, or related field.
• 3+ years of experience in wire harness and cable assembly design for aerospace, defense, or space applications.
• Proficiency in AutoCAD Electrical or SolidWorks Electrical for schematic and harness design.
• Strong understanding of electrical wiring, interconnect systems, and aerospace harnessing standards.
• Familiarity with IPC/WHMA-A-620, AS9100, MIL-STD, and NASA standards.
• Experience with harness testing, validation, and troubleshooting.
• Ability to interpret engineering drawings, schematics, and wiring diagrams.
• Strong problem-solving skills and ability to work in a fast-paced manufacturing environment.

Nice to have

• Experience with MES / ERP/MRP systems (Epicor preferred).
• Knowledge of RF cables, fiber optics, and high-speed data transmission.
• Hands-on experience in harness assembly, crimping, and soldering is a plus.
• Six Sigma or Lean Manufacturing experience.

About the company

ICS is a manufacturer of custom cables, harnesses, electro-mechanical assemblies, and industrial panels. They are a turn-key supplier that enables sophisticated designs.