Zone5technologies
Electrical Engineer V/VI - EWIS
Fort Worth, Texas. Posted 5 days ago
The role
Lead the design, development and production support of electrical wiring interconnection systems (EWIS) for Zone 5 UAS and air-launched weapon platforms. Own the harness architecture from schematic through installation and mentor other engineers in EWIS practices.
What you will do
- Define and own wiring interconnect architecture, including wire and connector selection, routing, shielding and bonding/grounding
- Create and maintain wire lists, pin-outs, schematics, harness drawings and formboard layouts using electrical CAD tools
- Route harnesses in 3D models with Mechanical Engineering and define clamping and installation clearance
- Ensure designs meet SAE AS50881 and applicable military specifications
- Serve as primary engineering interface to harness manufacturing; resolve build issues and support Material Review Board activities
- Drive designs that reduce build time, rework and cost while keeping reliability
- Define harness acceptance tests (continuity, hi-pot, insulation resistance) and support qualification testing
- Partner with EMI/EMC engineering on shielding, filtering and grounding to meet MIL-STD-461 and MIL-STD-464
- Maintain EWIS documentation under configuration control and drive engineering change orders
- Train and mentor junior engineers and technicians in EWIS design and harness fabrication
Required qualifications
- Bachelor's degree in Electrical Engineering or a related field
- 10+ years of experience in aircraft, missile or aerospace wiring and harness design, with significant production support experience
- Expert knowledge of SAE AS50881 and military wire, cable and connector specifications (e.g., M22759, M27500, MIL-DTL-38999)
- Proficiency with electrical and harness CAD tools (e.g., Altium, SolidWorks Electrical, Siemens Capital, or Zuken E3.series)
- Strong understanding of power distribution, signal integrity, shielding and bonding/grounding
- Proven ability to close nonconformance issues and drive corrective action in production
- Excellent communication and cross-functional collaboration abilities
- U.S. Person status required due to export control regulations
Nice to have
- Experience with weapon and store interfaces (e.g., MIL-STD-1760) and avionics data buses (MIL-STD-1553, CAN, Ethernet)
- Familiarity with IPC/WHMA-A-620 and J-STD-001 workmanship standards
- Familiarity with DO-160 and MIL-STD-704
- Experience transitioning designs from prototype to rate production
- Active U.S. security clearance or ability to obtain one
Benefits
- Competitive total compensation package
- Medical, dental, vision, life and more benefit options
- 401k with company match
- 3 weeks of paid time off each year
- 40 hours of sick time
- 12 annual company holidays
- Professional development and career advancement opportunities
Before you apply
- U.S. Person status required due to export control regulations
- Must verify identity and eligibility to work in the United States (E-Verify used)
- Active U.S. security clearance preferred, or ability to obtain one
About the company
Zone 5 Technologies develops precision weapons, interceptors and unmanned aircraft systems (UAS) for the United States and its allies. It is a federal contractor.