Andurilindustries
Thermal Engineer
Costa Mesa, California, United States. Posted 4 months ago
The role
You will own thermal design and analysis for advanced defense hardware including drones, aircraft, and missiles. You will use first-principles engineering, modeling, and testing to define thermal architectures and drive design decisions.
What you will do
- Own thermal design and analysis for integrated hardware products.
- Use first-principles engineering judgment for design decisions using hand calculations, MATLAB/Python, FEA, and CFD.
- Define thermal architectures for rugged environments and demanding flight envelopes.
- Partner with electrical, mechanical, aerospace, software, and systems engineers.
- Build and maintain thermal FEA/CFD models to predict system performance.
- Define and execute prototype builds and thermal tests.
- Present thermal status, risks, and recommendations in design and customer reviews.
- Develop internal tools, workflows, or analysis methods.
- Support failure reviews and root-cause investigations.
Required qualifications
- MS or PhD in Mechanical Engineering, Aerospace Engineering, Applied Physics, or a related field with a focus on heat transfer, fluid dynamics, thermal sciences, or thermal systems.
- 2+ years of experience designing, analyzing, or validating thermal systems for integrated hardware products.
- Strong first-principles understanding of heat transfer and fluid dynamics, including conduction, convection, radiation, fluid flow, and transient thermal behavior.
- Experience supporting thermal design for aerospace, aircraft, rocket, missile, UAV, defense, or other high-performance hardware systems.
- Experience using thermal analysis, modeling, simulation, and/or physical test data to drive design decisions for passive or active thermal management systems.
- Ability to obtain and maintain a U.S. Top Secret security clearance.
Nice to have
- Experience with thermal analysis tools such as STAR-CCM+, ANSYS, Icepak, Flotherm, or comparable FEA / CFD platforms.
- Experience using MATLAB, Python, spreadsheets, or similar tools for first-order thermal modeling, transient analysis, or engineering trade studies.
- Experience designing thermal hardware such as heat sinks, cold plates, fans, pumps, heat exchangers, thermal interface materials, liquid cooling systems, or air-cooling systems.
- Experience planning or executing thermal tests, including sensor selection, data acquisition, data post-processing, and correlation of test results to analysis.
- Experience with SolidWorks, Siemens NX, or comparable CAD tools.
- Experience supporting formal design reviews, customer reviews, flight test, qualification testing, or fielded hardware.
- Experience developing reusable analysis tools, automation workflows, reduced-order models, or other methods that improve analysis speed and consistency.
- Strong motivation to support Anduril’s mission of defending the United States and allied partners.
Benefits
- Comprehensive, competitive benefits package available at little to no cost to employees.
Before you apply
- Ability to obtain and maintain a U.S. Top Secret security clearance.
- Consent to pre-employment risk, integrity, and due diligence screening.
About the company
Anduril Industries is a defense technology company with a mission to transform U.S. and allied military capabilities with advanced technology. Their family of systems is powered by Lattice OS, an AI-powered operating system.