Robotics Senior DFM Engineer

The role

You will bridge prototype development and scalable manufacture for the robotics portfolio. You will apply DFM and DFA principles to ensure robotic systems can be built efficiently and reliably.

What you will do

• Lead the transition from prototype to production-ready designs using DFM and DFA principles
• Redesign components and assemblies for CNC machining, sheet metal, injection moulding, and additive manufacturing
• Develop, document, and optimise manufacturing processes, work instructions, bills of materials, and assembly procedures
• Specify, procure, and develop fixturing, tooling, and manufacturing equipment
• Collaborate with mechanical, electrical, and quality teams to resolve manufacturing issues
• Drive improvement initiatives across efficiency, quality, and cost reduction using production data

Required qualifications

• Delivered manufacturing processes for complex mechanical or electromechanical products
• Track record of taking designs from prototype through to scalable production in high-mix, low-to-medium volume environments
• Deep technical knowledge of DFM and DFA across CNC machining, sheet metal fabrication, injection-moulded plastics, and additive manufacturing
• Proficient in 3D CAD modelling, ideally SolidWorks
• Experienced in producing manufacturing documentation including BOMs, work instructions, and drawing packages
• Have specified and procured manufacturing equipment, tools, and fixtures

Nice to have

• Experience working on robotic, automation, or mechatronic systems
• Track record of owning the full prototype-to-mass-production journey, including supplier engagement, process qualification, and production ramp-up

Benefits

• Competitive salary and VSOP options
• Relocation support: up to €2,500 and 4 weeks temporary accommodation
• Learning: €500/£450 yearly allowance
• Gym membership and mental health support (Nilo.health)
• Regular company events and monthly social allowances
• 22 weeks fully paid parental leave for primary caregivers
• 6 weeks fully paid parental leave for secondary caregivers
• 5 days of paid family emergency leave
• 100% remote work option during pregnancy and phased return to work
• Hands-on onboarding program

About the company

Helsing is a defence AI company. Their mission is to protect democracies through technological leadership in AI.