Automated Ply Cutter Operator - Composites

The role

You will operate automated cutting equipment, prepare precision composite kits, and support CNC machining. This role supports the production of uncrewed surface vehicles.

What you will do

• Set up, calibrate, operate, and perform routine maintenance on Eastman automated ply cutting equipment.
• Import DXF/CAD files into nesting software and optimize cutting layouts.
• Cut, label, organize, and kit carbon fiber, fiberglass, core materials, and dry fabrics.
• Inspect cut plies for dimensional accuracy, fiber alignment, and edge quality.
• Track material shelf life, freezer inventory, roll usage, and lot numbers.
• Support composite fabrication processes including infusion, prepreg layup, vacuum bagging, and debulking.
• Operate CNC routers to trim and drill cured composite parts and produce molds, jigs, and tooling.
• Maintain cutting and machining equipment, tooling, and work areas.
• Troubleshoot routine issues, replace consumables, and follow safety procedures.

Required qualifications

• 2+ years of hands-on experience operating an Eastman automated ply cutter or equivalent cutting table, such as Zünd, Lectra, or Gerber.
• Working knowledge of composite materials, including carbon fiber, fiberglass, aramid, prepregs, core materials, and resin systems.
• Basic familiarity with nesting software, such as Eastman CutPro, TruNest, or Optitex.
• Ability to interpret engineering drawings and ply orientation charts.
• Strong attention to detail and organization.
• Ability to identify and troubleshoot routine equipment or cutting issues.
• Ability to handle material rolls weighing up to 50 pounds.
• Ability to stand for extended periods.
• Ability to wear required personal protective equipment (PPE).

Nice to have

• Preferred experience operating 3-axis or 5-axis CNC routers to trim composite parts and manufacture molds, jigs, tooling, or fixtures.

Benefits

• Competitive Paid Time Off (PTO) accrual
• Annual holiday schedule
• Paid sick leave
• Medical, Dental, and Vision plans
• Equity grants
• 401(k) retirement plan with pre-tax and Roth options
• Annual professional development reimbursement program
• Relocation assistance for eligible roles

About the company

Saildrone is a maritime defense company and the global leader in autonomous unmanned surface vehicles (USVs). Its manufacturing and R&D headquarters are located in Alameda, CA.