Staff Engineer, Composite Advance Manufacturing

The role

You will lead manufacturing engineering for composite parts across several programs, owning processes that raise throughput, cut cost and scale production. You will help build a new production line for a larger next-generation jet and mentor other engineers.

What you will do

• Lead technical design and optimization of high-impact manufacturing processes across programs
• Drive scale-up of the flagship product line, balancing throughput, quality and cost
• Lead manufacturing engineering for a new production line for a larger, more capable jet
• Develop CPD/Fibersim definitions and producibility assessments for composite parts
• Scope and deploy production infrastructure, including equipment, tooling and hardware/software systems
• Engage vendors to source and integrate capital equipment, tools and automation systems
• Mentor engineers and production personnel to build capability and technical depth
• Champion cross-functional initiatives that standardize and improve manufacturing performance at scale

Required qualifications

• Bachelor's degree in Engineering or a related field, or relevant experience
• 7+ years of experience in manufacturing engineering, in rapid growth environments
• Proficiency in CAD software (SolidWorks, NX or CATIA)
• Experience with Composite Part Design (CPD) or Fibersim, and Generative Shape Design (GSD)
• Experience owning the scale of production processes in a startup or rapid-growth environment
• Strong understanding of composites manufacturing processes, including machining, lamination and/or assembly
• Experience with process improvement methodologies such as Lean Manufacturing or Six Sigma
• Ability to work in a fast-paced, high-pressure environment and adapt to changing priorities

Nice to have

• Knowledge of quality standards such as AS9100 or ISO 9001
• Familiarity with advanced manufacturing technologies such as additive manufacturing or automation systems
• Knowledge of ERP/MRP systems and data-driven decision-making in manufacturing
• Hands-on experience with manufacturing equipment and tooling design
• Strong project management skills, including managing multiple priorities and deadlines

Benefits

• Bonus for full-time regular employees
• Benefits for full-time regular employees
• Equity for full-time regular employees
• Temporary benefits package for temporary employees, applicable after 60 days of employment

Before you apply

• All offers are contingent on a cleared background check and possible reference check
• Pay depends on factors including skill set, experience, licenses and certifications, and work location
• Military fellows and part-time employees are not eligible for benefits

About the company

Shield AI is a venture-backed defense-tech company that builds intelligent systems to protect service members and civilians. Its products include Hivemind autonomy software, V-BAT and X-BAT aircraft, and Aechelon simulation technologies.