Staff Engineer, Advanced Manufacturing (R6311)

The role

You will own key manufacturing processes across multiple programs, aiming to raise throughput, cut costs and scale operations. You will help build a new production line for a next-generation jet and mentor other engineers.

What you will do

• Define the Bill of Process and manufacturing sequence for assigned subassemblies or cells.
• Map MBOM to operations, tooling needs and process controls.
• Build ergonomic workstations and create operator-ready work instructions.
• Conduct time studies, identify bottlenecks and lead kaizen improvements.
• Establish standardized work, visual controls and layered audit systems.
• Drive root cause and corrective action on shop-floor defects and build issues.
• Partner with Quality on in-process checks, error-proofing and FAI readiness.
• Implement ECOs and validate process updates.
• Select and deploy capital equipment and implement hardware and software tools.
• Mentor other engineers and integrate across engineering, supply chain and production.

Required qualifications

• 7+ years of experience in manufacturing engineering, production systems, process development or assembly engineering.
• Bachelor's degree in Mechanical, Industrial, Mechatronics or related STEM field.
• Experience in prototype manufacturing in a startup or rapid-growth environment.
• Strong understanding of manufacturing processes, including machining, composites, avionics and/or assembly.
• Demonstrated ability to work in a fast-paced, high-pressure environment and adapt to changing priorities.
• Tools and skills: MES/QMS systems, torque analyzers, Minitab/Excel (SPC, capability, DOE), lean/5S, PFMEA, ergonomic assessment tools, Control Plans and Standard Operating Procedures.

Nice to have

• Knowledge of quality standards such as AS9100 or ISO 9001.
• Proficiency in CAD software.
• Familiarity with advanced manufacturing technologies such as additive manufacturing or automation systems.
• Hands-on experience with manufacturing equipment and tooling design.
• Strong project management skills, including managing multiple priorities and deadlines.

Benefits

• Bonus
• Benefits
• Equity (full-time regular employees)
• Temporary benefits package after 60 days of employment (temporary employees)

Before you apply

• All offers are contingent on a cleared background check and possible reference check.
• Salary is influenced by skill set, experience, licenses and certifications, and work location.
• Military fellows and part-time employees are not eligible for benefits.

About the company

Shield AI is a venture-backed defense-tech company that builds intelligent systems to protect service members and civilians. Its products include Hivemind autonomy software, V-BAT and X-BAT aircraft, and Aechelon simulation technologies.