Staff Engineer, Advanced Manufacturing - Special Projects (R4972)

The role

You will lead manufacturing process work across several programs, including building the production line for a next-generation jet. You will define processes, create work instructions, and drive throughput and cost improvements, while mentoring other engineers.

What you will do

• Define the Bill of Process and manufacturing sequence for assigned subassemblies or cells.
• Map MBOM to operations, tooling needs, and process controls.
• Build ergonomic workstations, including tools, ESD controls and point-of-use materials.
• Create operator-ready work instructions with torque specs, PPE, inspection points and MES revision control.
• Conduct time studies, compute takt and cycle time, identify bottlenecks, and lead kaizen improvements.
• Establish standardized work, visual controls, job aids and layered audit systems.
• Lead root cause and corrective action for shop-floor defects and build issues.
• Partner with Quality on in-process checks, error-proofing and first article inspection readiness.
• Implement engineering change orders and maintain work instructions accordingly.
• Select and deploy capital equipment and hardware and software tools for a new production line.

Required qualifications

• Secret clearance required
• 7+ years of experience in manufacturing engineering, production systems, process development, or assembly engineering
• Bachelor's degree in Mechanical, Industrial, Mechatronics, or related STEM field
• Experience in prototype manufacturing in a startup or rapid-growth environment
• Strong understanding of manufacturing processes, including machining, composites, avionics and/or assembly
• Ability to work in a fast-paced, high-pressure environment and adapt to changing priorities
• Tools and skills: MES/QMS systems, torque analyzers, Minitab/Excel (SPC, capability, DOE), lean/5S, PFMEA, ergonomic assessment tools, Control Plans, Standard Operating Procedures

Nice to have

• Knowledge of quality standards such as AS9100 or ISO 9001
• Proficiency in CAD software
• Familiarity with advanced manufacturing technologies such as additive manufacturing or automation systems
• Hands-on experience with manufacturing equipment and tooling design
• Strong project management skills, including managing multiple priorities and deadlines

Benefits

• Bonus
• Benefits (full-time regular employees)
• Equity (full-time regular employees)
• Temporary benefits package, applicable after 60 days of employment (temporary employees)

Before you apply

• Offers are contingent on a cleared background and possible reference check
• Military fellows and part-time employees are not eligible for benefits
• Secret clearance is required

About the company

Shield AI is a venture-backed defense-tech company that builds intelligent systems to protect service members and civilians. Its products include Hivemind autonomy software, V-BAT and X-BAT aircraft, and Aechelon simulation technologies.