Staff Engineer, Tool Design (R6296)

The role

This person will design and manage production tooling for aerospace systems, covering the full tooling lifecycle from concept through prove-out. The role works cross-functionally with Manufacturing, Quality, and Safety to support builds from pilot through rate production.

What you will do

• Translate GD&T, key characteristics and CTQs into tooling requirements.
• Design assembly jigs, drill and bond fixtures, composite molds, trim fixtures, gauges, lifting carts and protective tooling using CATIA, NX or SolidWorks.
• Run FEA and hand calculations to confirm stiffness, clamp loads, safety factors and ergonomics.
• Produce complete Tool Design Packages with 3D models, 2D drawings, BOMs and safety labeling.
• Lead design reviews and human-factors evaluations with ME, Quality, Safety and Launch teams.
• Manage tool fabrication, resolve NCR and ECR issues, and support shop-floor prove-out.
• Develop tool setup and care instructions, preventive maintenance plans and inspection checklists.
• Support First Article activities including CMM and laser-tracker alignment, gage strategy and dimensional validation.

Required qualifications

• 7+ years of experience in tooling design, mechanical design or manufacturing engineering.
• Bachelor's degree in Mechanical, Aerospace, Industrial, Mechatronics or a related engineering field.
• Experience in prototype manufacturing in a startup or rapid-growth environment.
• Strong understanding of manufacturing processes, including machining, composites, avionics and/or assembly.
• Demonstrated ability to work in a fast-paced, high-pressure environment and adapt to changing priorities.
• Experience with CATIA, NX or SolidWorks, GD&T and metrology fundamentals.
• Background in FEA tools, 3DEXPERIENCE or Teamcenter, and supplier manufacturing processes.
• A cleared background check is required for all offers.

Nice to have

• Knowledge of quality standards such as AS9100 or ISO 9001.
• Familiarity with additive manufacturing or automation systems.
• Strong project management skills, including managing multiple priorities and deadlines.

Benefits

• Bonus
• Benefits package (full-time regular employees)
• Equity (full-time regular employees)
• Temporary benefits package, applicable after 60 days of employment (temporary employees)

Before you apply

• All offers are contingent on a cleared background check and possible reference check.
• Pay depends on factors including skill set, experience, licenses and certifications, and work location.
• Speak to a talent acquisition representative for more information on offer details.

About the company

Shield AI is a venture-backed defense-tech company that builds intelligent systems to protect service members and civilians. Its products include Hivemind autonomy software, V-BAT and X-BAT aircraft, and Aechelon simulation technologies.