Shieldai

Engineer II, Propulsion - Engine Performance (R5907)

Dallas, Texas. Posted a month ago

The role

You will own engine calibration and performance for the reciprocating engines that power the V-BAT platform. The work covers test plans, ECU tuning and performance analysis from bench through flight test.

What you will do

  • Support the engine calibration strategy by defining test plans, calibration methodology and acceptance criteria across dynamometer, bench and flight test campaigns.
  • Perform ECU configuration and tuning, including fuel mapping, ignition timing and injector phasing, to optimize performance, fuel efficiency and reliability.
  • Analyze torque, power and fuel consumption results and drive corrective action.
  • Lead troubleshooting and root-cause investigations for the development and production teams.
  • Reduce and interpret test and flight data to validate performance against requirements.
  • Represent engine calibration and performance in design reviews, readiness checkpoints and cross-functional discussions.
  • Develop and maintain calibration documentation, procedures and performance reporting.
  • Support refinement of performance models for the propulsion system and vehicle through test campaigns and data review.

Required qualifications

  • Bachelor's degree in Mechanical Engineering, Aerospace Engineering or a related engineering discipline.
  • 2-3 years of experience in a mechanical or aerospace engineering role focused on engine performance or calibration.
  • Deep hands-on experience with reciprocating (piston) engines.
  • Demonstrated experience with electronically controlled fuel injectors and fuel injection systems.
  • Proven experience with ECU configuration and engine calibration, including ownership of calibration decisions.
  • Strong ability to analyze and interpret engine torque, power and fuel consumption data.

Nice to have

  • Podium finish in FSAE competition, with at least one first place trophy in any dynamic event.
  • Background in air-cooled engines, particularly aviation two-stroke platforms.
  • Experience with dynamometer test cells and data acquisition systems.
  • Familiarity with fuel maps, ignition timing strategies and closed-loop engine control logic.
  • Proficiency in Python or MATLAB for data reduction and calibration tooling.
  • Experience writing custom data analysis tools for engine performance analysis.
  • Experience supporting military propulsion systems, tactical aircraft or high-performance aerospace platforms.
  • M.S. or Ph.D. in Mechanical Engineering, Aerospace Engineering or a related discipline.

Benefits

  • Bonus
  • Benefits package
  • Equity (full-time regular employees)
  • Temporary benefits package applicable after 60 days of employment (temporary employees)

Before you apply

  • U.S. citizenship or ability to comply with ITAR requirements is required.
  • All offers are contingent on a cleared background and possible reference check.
  • Military fellows and part-time employees are not eligible for benefits.

About the company

Shield AI is a venture-backed defense-tech company that builds intelligent systems, including Hivemind autonomy software and V-BAT and X-BAT aircraft. It has offices and facilities across the U.S., Europe, the Middle East and Asia-Pacific.

Engineer II, Propulsion - Engine Performance (R5907) at Shieldai | JobZoey